High-Speed Fully Automatic Heavy-Duty Corrugated Packaging Production Line with 5,000 Sheets / Hour and 400-450 Tons Cutting Pressure

Core Solution: Preloader + Automatic Diecutter + Breakers with Turning Unit + Palletizer

The JY-1650E / JY-2100E Large-Format Automated Die-Cutting and Finishing Line by YOCO GROUP represents the pinnacle of heavy-duty corrugated board converting technology. Designed specifically for high-volume packaging manufacturers across Southeast Asia, Europe, and the Americas, this fully integrated, end-to-end line automates your entire post-press workflow.

By seamlessly combining non-stop raw material feeding (Preloader), high-precision die-cutting (Automatic Diecutter), automatic waste stripping/separation (Breakers with Turning Unit), and high-efficiency stacking (Robot Arm or Conveyor Palletizer), this system converts raw corrugated sheets into shelf-ready, perfectly stacked bundles with zero manual intervention.

Modern packaging plants worldwide face identical operational bottlenecks. Here is how our automated line eliminates them:

• Skyrocketing Labor Costs & Shortages: Moving massive 2-9mm corrugated boards manually is grueling work. This solution replaces multiple manual handling stages with automated feeding, turning, and palletizing, reducing floor staff requirements by up to 70%.
• Production Bottlenecks at High Speeds: High-speed die-cutters often sit idle waiting for manual feeding or palletizing. With a processing speed of up to 5,000 sheets per hour, our line uses synchronized preloaders and intelligent palletizers to keep the line running at peak capacity 24/7.
• High Material Waste & Quality Inconsistency: Manual handling increases structural damage risks for heavy corrugated boards. The intelligent gripper systems and ultra-precise knife alignments minimize gripper waste to a mere 12mm, drastically maximizing your material yield.
• Workplace Injuries and Ergonomic Fatigue: Heavy lifting of up to 30+ kg packs causes worker fatigue and injuries. Automation eliminates heavy lifting, creating a modern, safe, and compliant factory environment.

1. Seamless End-to-End Automation
   From raw board loading to final pallet strapping, the entire line operates under unified control. The integrated Breakers with Turning Unit perfectly prepares bundles for precise stacking without stopping the production flow.
2. Extreme Precision & Heavy-Duty Pressure
   Engineered for heavy double-wall and triple-wall corrugated boards, the JY-1650E delivers 400 tons of cutting pressure, while the JY-2100E reaches a massive 450 tons. This guarantees perfectly clean edges on corrugated materials up to 9mm thick.
3. Flexible, Dual-Palletizing Configurations
   Tailor your line output to your plant layout. Choose between our high-speed Conveyor Belt Palletizer (achieving 200–220 layers/hour) or our highly flexible, small-footprint Robot Arm Palletizing Solution powered by EtherCAT for precise, heavy-payload stacking.
4. Global Compliance & Power Adaptability
   Built to meet strict international standards, the entire line supports 380V/220V 3-Phase (50/60Hz) power grids, making it perfectly compatible with industrial standards in Europe, North America, and Southeast Asia.

Technical Parameter

To optimize your factory layout, choose between our two high-performance palletizing options:

We understand that plants in Europe require extreme mechanical precision and compliance, factories in the Americas demand heavy-duty, high-throughput durability, and operators in Southeast Asia require ultimate reliability and rapid ROI.

• Robust Build Quality: Weighing between 33 to 45 tons of solid, stress-relieved steel housing, our machines run at maximum speeds with zero structural vibration, guaranteeing decades of accurate cutting.
• Advanced Control Architecture: Equipped with industrial-grade digital syncing across the preloader, diecutter, and palletizer to prevent board jams or downstream pileups.
• Comprehensive Remote Support: No matter your location—from Bangkok to Frankfurt or Chicago—our machines feature integrated diagnostics for rapid remote support from our specialized engineering team.

• Q: What ranges of corrugated board thicknesses can the line process?

  A: The system is specially designed for heavy-duty packaging operations. It flawlessly handles corrugated paper thicknesses ranging from 2mm up to 9mm (including high-caliber double-wall and select triple-wall boards).

• Q: How much waste paper is generated during the die-cutting process?

  A: Thanks to our high-precision index drives and advanced gripper bar designs, the minimum gripper waste is reduced to just 12mm (distance from the first knife line to the front edge of the paper), dramatically cutting down material costs.

• Q: Can this line layout be adjusted to fit tighter factory floor plans?

  A: Yes. The line is modular. Depending on your available floor area, you can choose the linear Conveyor Belt Solution or opt for the space-saving Robot Arm Solution, which allows for tighter angled configurations and localized palletizing.

• Q: How does the machine handle different voltage standards internationally?

  A: Our machines are natively configured for global industrial sites, supporting dual-frequency and multi-voltage profiles (380V/220V, 3-Phase, 50/60Hz) out of the box.